Many bobblehead lovers are curious regarding how custom bobblehead is generated and why it usually takes weeks to produce one. At a top level, there are four steps involving in creating a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding both preparation work and final shipping. Prior to getting into specifics of each step, it is worth mentioning how the process described is perfect for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This method requires a mastery of hand sculpting skills. It will always be carried out by skillful artists, who typically have several years of experience doing hand sculpting depending on provided photos or reference objects. It may take 4 to 5 hours to get a very experienced artist to sculpt a 7-inch bobblehead, while for the less experienced artist it could take a lot more than a couple of days. When the initial sculpting is completed, the individual will get the chance to analyze its photos. Making changes is pretty simple and easy , quick at this point. Alternatively, it will probably be more expensive to request a difference at a later stage for the reason that whole sculpture should be rebuilt. Therefore, a consumer should check out the initial sculpture carefully when the bobblehead maker is requesting comments. When you are not sure, you should request more photos or request clarification. By doing that, you could possibly spend more time upfront, but additionally, you will minimize your opportunity of needing to get the bobblehead reworked later and having to spend more. Also, the individual should know which a custom bobblehead doll is made according to submitted photos rather than a live person. Therefore, the expectation needs to be set properly regarding the resemblance and facial expression in the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the process through which the initial sculpture from the previous process will be used as basics to build the profile and curvatures of a bobblehead’s body and head. First, a semi-liquid silicone gel will be placed on the top of the initial sculpture. A soft silicone coating which takes the form from the sports bobbleheads will likely be formed when the gel dries. Then, a plaster coating will likely be applied on the surface of the silicone coating. The plaster coating will become a hardened cast following the drying process. Subsequently, the initial sculpture will probably be removed from the silicone coating. Right after the preparation effort is done, melted resin is going to be injected to the emptied silicone coating to form the bobblehead. Because the silicone coating is soft, the plaster cast wrapping the silicone coat will act to keep the resin within the desired shape before it really is solidified. When the resin becomes solid, it will likely be removed by opening the plaster and peeling off of the silicone coating. At this point, a raw bobblehead doll has been produced.
3. Polishing (anyone to three working days)
A raw bobblehead is just not able to be painted. They have grease on its surface which needs to be removed, and rough surfaces that must be ground smooth. Neglecting the polishing process will lead to poor painting at a later time. Polishing a bobblehead doll also demands a decent measure of craftsmanship. Because its shape and curvature are very different from a single to another, this technique still should not be standardized and automated. In addition to eliminating the grease and smoothing the surface, refining the raw bobblehead details manually might be necessary. Because of tolerances stemming from your molding process, deviation in the initial sculpting is unavoidable. The sculpting artist often must fine-tune the raw bobblehead once the initial polishing, and this process should be reiterated. If it is determined that this defects cannot be fixed, the complete raw bobblehead must be scrapped.
4. Painting (anyone to three working days)
Painting is not really as elementary as it is apparently. The first task is always to blend base colors to create colors the consumers desire. The standard of the blended colors is crucial, as it has a large influence on the aesthetic part of the bobblehead. Also, because every bobblehead may have its unique colors, simply making the preferred colors with higher quality for wedding bobbleheads can be quite time-consuming. Secondly, painting is done by utilizing the painting brush manually, as a result of b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to produce different patterns on his or her clothing. In such instances, the painting artists will be asked to alternate different painting brushes on those tiny areas, that is a demanding task. Once paints are put on a bobblehead doll for its head and the entire body, it may be assembled using a spring with glue for both ends. Obviously, making use of the spring is the reason why the bobblehead doll bobble.
Hopefully, by now, whoever finishes reading the aforementioned has received a greater understanding of the basic procedure of creating a custom bobblehead doll. Having a better knowledge of the procedure, a consumer can better plan their next buying a custom bobblehead doll.